SpaceX churns out Starship Super Heavy Booster parts before the first stacking

Busy churning out dozens of steel rings for SpaceX Starship’s first super heavy booster, CEO Elon Musk says the rally could only last “a few weeks”.

Significantly more than twice the height of the starship’s original propellant tank and engine section, the super-heavy boosters will be an incredible 70+ meters (230+ feet) tall once completed – in contrast to the full-bodied Falcon 9 or Falcon Heavy to the same height or taller rocket starship. The Super Heavy will have no conical nose sections and, like the starship tanks – will be built entirely out of ordinary steel rings.

At 9mm (~ 30 feet) in diameter and 1.8 meters (~ 6 feet) in length, SpaceX will have to stack about 38 of those steel rings to complete the super heavy propellant tank, interstage and engine sections. Interestingly, SpaceX is making so much progress in building super heavy subdivisions that the start of the first booster assembly will probably have to wait for them to lengthen any structure (“high bay”).

SpaceX is building dozens of steel rings to assemble the starship’s first super-heavy booster. (NASSSpaceflight – Bokachigal)

Thanks to the handle labels attached to each ring group and the surveillance of local resident and photographer Mary (also known as Bokachikagal), less than six confirmed sections of the first Super Heavy Booster (SH1) in Boka Chika have already been identified. Colored from two to four rings long, the first of these ring sections was spotted on the 22nd and then the second located on the 28th.

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The first super heavy rings were spotted on September 22nd. (NASSSpaceflight – Bokachigal)

In the first few days of October, it doubled to four, five and six guaranteed stacks, as well as a number of other potential candidates labeled hidden from public access, in addition to Musk’s recent note that super-heavy booster liquid oxygen tanks will have “longitudinal stiffeners” – That means a trio of five-ring stacks with stringers were also candidates for the super heavy # 1.

Assumed to be one of the first functional starships reserved for the nose section of these three five-ring stacks, SpaceX may already have 30+ super-heavy rings – a total of ড 38 – awaiting completion of the high bay.

At approximately 60 meters (~ 260 feet) tall, SpaceX’s Boca Chika High Bay is essentially a closed gantry crane that will be used for super heavy booster stacks and equipment – the final step in production. SpaceX and its contractors began building the high bay in early July, and Kasturi says the massive building is “weeks away” from completion. As of October, the structure is largely complete, as is the wall enclosure. Roughly half of the roof of the building is complete, with running power, HVAC, and very little work left before plumbing.

Surprisingly, the CEO of SpaceX further said that the high bay will eventually be equipped with a “giant gantry crane” although super heavy booster stacking will probably start earlier. In the meantime, there is a good chance that SpaceX will start stacking super-heavy subsections in the existing Starship Mid Bay, hopefully leaving only a few large stacks in the high bay to complete the first booster.

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About the Author: Abbott Hopkins

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